TOTAL WATERDESIGN SUITE
In Development

Part of the Total Water Design Suite

Total ZLD Design

Make the brine path visible.

Concentrate management, brine pre-concentration, thermal screening, crystallization and solids pathways.

Status In Development · FO/FFE engineering preview and screening

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What it designs and supported configurations

Concentrate management, brine pre-concentration, thermal screening, crystallization and solids pathways.

Current capability

  • Engineering-preview project/feed basis, ionic input and mass-balance streams
  • Forward-osmosis regression foundation and configurable train state
  • FFE screening with warnings and preliminary energy/equipment summaries

Development / planned capability

  • Arbitrary-order coupled train, multi-effect energy cascade and rigorous high-molality properties
  • Multi-salt crystallization and optimization after model validation

Required inputs

Brine flow, composition, concentration target, energy/recycle basis, tube geometry and vendor or user property assumptions.

Main calculated outputs

Screening water/solids/recycle/energy discussion, mass balance, duty, area, tube count and warnings.

Assumptions and defaults

Vendor data, correlation applicability and constraints are stated per case.

Known limitations

In Development. FFE correlation is limited to its disclosed range; no full MEE cascade or final mechanical exchanger design.

INTEGRATION ROLE AND MATURITY

Progressive integration, clearly disclosed.

Selected concentrate or residual streams may form a downstream ZLD basis with preserved provenance and maturity.

Illustrative engineering capacity returned

8–28 h ZLD screening and configuration study

Illustrative planning assumption—not a measured customer outcome or guarantee. Actual time depends on project complexity, data quality, current tools, alternatives, review requirements and user experience.

Sample-report state

ZLD falling-film evaporator screening sample state: planned publication. Validated, sanitized sample artifacts are currently unavailable; publication is planned. No downloadable evidence is implied.

ZLD screening boundaries

FFE engineering preview applies only to 280–305 K, 35,000–95,000 mg/L, Reynolds number 45–90 and Prandtl number 5–10. It is a horizontal-tube correlation, not a universal VFFE model.

Out-of-range FFE cases require a separately validated design U and are never silently extrapolated. Tube mechanical design is vendor scope; hypersaline or unconventional feeds may require pilot and/or vendor data.

Crystallization is screening only: supersaturation, growth/nucleation, residence time, solids production, mother-liquor recycle/purge, forced-circulation duty, inhibitor effects and downstream solids all require equipment/customer-release validation. Multi-salt behavior and sequence remain validation boundaries. Non-condensables, vacuum, entrainment, vapor body, shell/tubesheet, metallurgy and fabrication are excluded.

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